From plate to part, on one thread
Job shops and fabricators live between raw steel, outside plating, and a customer who calls about his brackets.
Your pipeline, watched end to end
A purchase raises stock. A run eats it, stage by stage. Ready goods rise. A dispatch takes them out. Nobody types a number.
GRN-0042 — 500 kg plate received against PO-0017PRD-0001 running — the run eats plate as it cuts200 brackets packed — ready stock rises on its ownDSP-0007 — 60 pc dispatched against SO-0021 GRN-0042 — 500 kg plate received against PO-0017
A production run eating plate and making parts — the real screen.
Material at the plater is invisible
A job worker is a warehouse — your steel stays in your stock, on a challan, with the one-year clock watched.
Job work →Which press made the batch that failed?
Every run can name its machine; every breakdown is a period in a log the floor writes.
Machines →Offcuts and rejects vanish
Scrap names a defect, rejects go to a real quarantine shelf, and both reach the books.
Quality →200 brackets to Sharma Plating on JWC-0001. Five come back spoiled: the plated 195 now cost metal + plating, the five post as a loss under the plater’s name, and ITC-04 has both challan numbers.
And the small money too
Not everything is production. Diesel for the genset, chai for the floor, freight, repairs, the electrician's visit — every spending lands in the books with a category, so month-end explains itself.