Granules, machines and cycle honesty
Moulders live by the machine: which press ran, how long it was down, and what the rejects cost.
Your pipeline, watched end to end
A purchase raises stock. A run eats it, stage by stage. Ready goods rise. A dispatch takes them out. Nobody types a number.
GRN-0093 — 500 kg granules in against PO-0041M-2 moulding — granules fall shot by shot200 crates packed — regrind counted, not hiddenDSP-0044 — 60 crates dispatched GRN-0093 — 500 kg granules in against PO-0041
Machines and time lost, with reasons — the real screen.
A press down is money burning
The operator logs the stoppage from the floor — hours by machine and by cause, planned service kept apart.
Machines →Regrind and rejects
Scrap with reasons, quarantine for suspect lots, and losses that reach the books with names.
Quality →Granules by the kg, parts by the piece
PRESS-2 down at 10:40 — power cut. Running by 13:10: 2½ hours in the log, written by the operator standing there, and the month’s report keeps it apart from the booked service.
And the small money too
Not everything is production. Diesel for the genset, chai for the floor, freight, repairs, the electrician's visit — every spending lands in the books with a category, so month-end explains itself.